Enzyme wash of Cotton Twill Short Pant

short pant

Wash Type: Enzyme + Softener Wash.

Item: 100 % Cotton Twill Short Pant.

Colour: W- Stone.

Quantity: 255 Pcs.

Weight: 120 Kg.

RECIPE:

Desize:

  • M:L@ 1: 6.67 (800 L)
  • Detergent (Hostapur WCTH) @ 0.25g/l (200 gm)
  • Time: 45o C
  • Temperature: 5 mins.

Abrade:

  • Acetic Acid @ 2.67 g/l (300 g)
  • PH = 6
  • Enzyme (Denimex CP 199) @ 2.67 g/l (300 g)
  • Temperature: 55o C
  • Time: 15 mins

Drain

Hot Wash: Only Water (800 L) [60o C X 5 mins]

Drain

Normal Wash: Only Water (800 L) [cold X 5 mins]

Drain

Normal Wash: Only Water (800 L) [Cold X 5 mins]

Drain

Softening:

  • M:L @ 1: 3.33 (400 L)
  • Softener (Tubingal 1112) @1.5 g/l (600 gm)
  • Silicon (Resil Ultra 196) @ 1 g/l (400 gm)
  • Acetic Acid@ 0.75 g/l (300 gm)
  • PH = 5
  • Temperature: 40o C.
  • Time: 15 mins.

Drain

Hydro Extracting

Drying

Technical information on this recipe:

  • Hostapur WCTH is a mild detergent. I is used here not for cleaning purpose but used as a wetting agent to increase the wettability of the garments for the next subsequent processes.

  • Acetic Acid is used to keep the PH = 6 because the Enzyme used (Denimex CP 199) is a neutral enzyme and works best at PH = 6.

  • Hot wash is given to remove all the impurities produced at the abrade step precisely¬† and the subsequent Normal washes ensures better removal and prepare the garments well for the next processes.

  • At Softening M:L ratio is kept low than the other steps to ensure the best amount of penetration of the Softener and Silicon.

  • Tubingal 1112 is Non- Ionic Softener and Resil Ultra 196 is silicon. Softener is used to make the garments soft and Silicon is used to make the garments slippery.

Advertisements

Posted on March 2, 2014, in Garments Technology-III. Bookmark the permalink. Leave a comment.

Leave a Reply

Fill in your details below or click an icon to log in:

WordPress.com Logo

You are commenting using your WordPress.com account. Log Out / Change )

Twitter picture

You are commenting using your Twitter account. Log Out / Change )

Facebook photo

You are commenting using your Facebook account. Log Out / Change )

Google+ photo

You are commenting using your Google+ account. Log Out / Change )

Connecting to %s

%d bloggers like this: